Tool and Die Services

Muthig Industries Inc. tool and die shop has the experienced staff and equipment desired to design and produce the highest quality products. Starting with our CAD design center, we follow through with tooling design, development and tryout, then on to production and maintenance. We use the latest technology from our Wire EDM machining to our CNC machining centers to eliminate human error while assuring a high degree of part repeatability, accuracy and time savings.

Our fully capable tool and die room specialized in manufacturing and maintaining precision progressive dies. Depending on the customer's requirements, we can also design and build a compound die that will run in a master die set, thus reducing cost and lead time. Thanks to years of combined experience in building progressive dies, jigs and fixtures, our journeymen toolmakers emphasize old-world craftsmanship and attention to detail with new production technology.

We offer a full range of tool and die machining capabilities from engineering and building intricate, progressive dies, to turning a shaft and cutting a key-way. Our personnel and equipment ensure quick turnaround to meet deadlines for new products or die repairs.

• CAD/CAM Design
• Compound Dies
• Short run insert tooling
• Pierce, Cut-Off and Form Dies
• Progressive Dies
• Fixtures
• Custom Machining
• The design and building of Specialty Machines

Machining Equipment

• Milling Machines - capacity up to 20" x 24"
• Surface Grinders - capacity up to 12" x 24"
• Radial Arm Drill Press
• Cut Off and Band Saws - 10" in diameter
• 2 Axis CNC Vertical Mill - capacity up to 15" x 36"
• 3 Axis CNC Vertical Mill - capacity up to 19" x 40"
• CNC Lathe - capacity up to 17" x 42"
• Machining Center - capacity up to 20" x 40"
• Heat Treat Furnace

Wire EDM Machining Capabilities

For high precision components, our wire EDM department is capable of producing intricate shapes on punches and dies, prototype parts, die repairs or parts using exotic materials.

• Mitsubishi DWC90C Wire EDM - capacity up to 10" x 12" x 6" thick
• Mitsubishi RA90 Wire EDM with Auto Threaded - capacity up to 10" x 12" x 6" thick

Pierce, Cut-Off and Form Dies

These dies are used when material can be run from a coil that is slit to the width of the part. As it is fed thru the die it can have holes, slots or other cut-outs punched in the material then it is progressed by a feeder and cut-off or cut-off and formed. Many times the part is finished but it can also be taken to another press and additional tooling used to have other operations done.

Compound Dies

Compound dies are single hit dies that punch or punch and form various types of material to produce a finished part in one hit. The cost of these dies vary depending on the size and complexity of the part. A compound flat washer die would be the least expensive and a drawn or intricate shaped part with many holes would be more expensive.

Progressive Dies

A progressive die uses multiple stations that combine punching and forming to produce a finished part. Generally these dies are able to produce a finished part quickly and most economically. This type is the most expensive to make, but because it is able to produce high volume parts at a low cost, the pay back is almost immediate.

Commitment to Quality – ISO 9001:2000 Registered.

Muthig Industries is committed to providing the highest levels of quality to our customers. We are an ISO 9001:2000 registered company, and are a Tier One supplier to many of the companies we serve. Muthig Industries has a history of being a full service manufacturer. We work with highly dependable and competitive vendors, and these relationships have enabled us to become a leader in metal stampings and laser cutting markets.

We are located in Fond du Lac, Wisconsin just off of Hwy 41, with one day delivery to Wisconsin Fox Valley, Madison, Milwaukee, Chicago and other parts of Northern Illinois and Wisconsin.